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HDI Series Energy-saving Refrigerated Air Dryers

Refrigerated compressed air dryers

Air flow rates:

a) HDI - 12m³/h to 23.000m³/h

b) HDI-E 54m³/h to 5400m³/h

Hankison’s Direct Expansion Refrigerated Air Dryers is a new addition to our product line that embodies the principles of reliability and efficiency. This series encompasses HDI and HDI-E models with additional energy-saving features. These dryers are designed to provide consistent high performance and optimum efficiency for various industrial compressed air applications.

Our dryers offer a range of solutions for drying utilizing modern cooling technology with air- and water-cooled versions. They are available in a broad range of models, with airflow rates ranging from 12 m³/h to 23.000 m³/h (at 3°C pressure dew-point) for HDI models and HDI-E 54m³/h to 5400m³/h for HDI-E models.

All models from this range feature the ISO Class 4 And use an eco-friendly refrigerant R513A to help businesses achieve their environmental goals.

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Features

Air Cooled Condensation (as standard) - Water and seawater versions are optional from 600 m³/h.

Victaulic Connections (optional) - For quick and easy connection of pipework.

Reliable Design - Scroll compressors with corrosion-resistant materials. They feature fewer moving parts, are fully instrumented and monitored for reliability, and are protected by IP42 rated electrical enclosures.

Reduced Footprint - 30% smaller than the previous model.

Innovative Control Panel - With all the main functions you would expect to control and monitor the unit:
• Anti-freeze mode – shuts dryer off to avoid icing
• Alarm display: Dew Point, high/low temperature, High ambient temperature
• Remote ON/OFF (optional)
• Alarm history
• Condensate drain management

New Heat Exchangers - Designed and developed in our laboratories to deliver the highest levels of performance with the lowest pressure drop. The adoption of the new Hankison heat exchanger has enabled the removal of the inlet and outlet headers.

Innovative No-loss Drain - With sensor installed directly in the moisture separator and control logic managed by the main Control Panel.

Hankison HDI Compressed Air Dryers range overview

HDI 12-480

The small range of refrigeration air dryers has been designed to maximize efficiency and reliability. All models have a high-efficiency heat exchanger and an integrated condensate separator. The heat exchangers, completely designed and developed in our labs, are capable of achieving the highest levels of performance, required from the market, together with a very low-pressure drop rate. Thanks to our patented solution, the programmable control board will adjust the fan speed according to the load, in order to guarantee, under any working conditions, a constant and high level performance. Every unit is equipped with a wide range of adjustable settings and alarm outputs such as:

High dew point temperature
Anti-freezing alarm
Fault probe

HDI 600-6650

These mid-size series of dryers represent the optimal solution for those requiring the removal of humidity from systems working with large air flows. Featuring a completely new styling, all models are designed for easy inspection and maintenance, in all kinds of conditions. Every unit is equipped with an electronic control board, hot gas by-pass valve, 0-loss drain, and all features required for reliable operation in all working conditions.

HDI 8800- 23000

A new large-size range of air dryers was completely redesigned in order to obtain the best possible combination of high efficiency, low-pressure drop, and reduced dimensions, with a consequent reduction in management costs and installation time. In particular, operation has been simplified and the number of circuits and electronic controllers have been rationalized to increase the ease of use and ease of access for maintenance. Units are standardized with "no loss" drain.

Save even more energy with HDI-E models

The HDI-E versions feature even higher energy-saving capability. The integration of new patented two- and three-layer heat exchangers paired with continuous glycol circulation provided by a dedicated pump allows the refrigerant compressor to remain dormant during low demand periods. The cycling HDI-E refrigerated air dryers are also available as air- and water-cooled versions.

Specifications

HDI

Model Name	Air Flow	Air Flow	Air Flow	Air	Refrigerant	Power	Condensate	Absorbed Nominal	Max	Max Inlet	Max	Dimensions			Weight
Air Cooled	3°C m3/h	5°C m3/h	7°C m3/h	BSPP		V/ph/Hz		Power in KW	Pressure barg	°C	Ambient °C	W	(mm) D	H	kg
HDI 12	12	13	14	3/8”	R513A	230/1/50	Timer-controlled	0,06	16	60	50	305	360	408	19
HDI 25	25	27	30	3/8”	R513A	230/1/50	Timer-controlled or No Loss	0,12	16	60	50	305	360	408	19
HDI 42	42	46	50	1/2”	R513A	230/1/50	Timer-controlled or No Loss	0,14	16	60	50	390	432	441	26
HDI 54	54	59	64	1/2”	R513A	230/1/50	Timer-controlled or No Loss	0,13	16	60	50	390	432	441	28
HDI 72	72	78	85	1/2”	R513A	230/1/50	Timer-controlled or No Loss	0,17	16	60	50	390	432	441	28
HDI 108	108	118	127	3/4”	R513A	230/1/50	Timer-controlled or No Loss	0,41	16	60	50	420	516	551	36
HDI 144	144	157	170	3/4”	R513A	230/1/50	Timer-controlled or No Loss	0,5	16	60	50	420	516	551	42
HDI 180	180	196	212	3/4”	R513A	230/1/50	Timer-controlled or No Loss	0,5	16	60	50	420	516	551	44
HDI 225	225	245	266	1”	R513A	230/1/50	Timer-controlled or No Loss	0,7	16	60	50	500	595	980	48
HDI 260	260	283	307	1”	R513A	230/1/50	Timer-controlled or No Loss	0,81	16	60	50	500	595	980	49
HDI 300	300	327	354	1-1/2”	R513A	230/1/50	Timer-controlled or No Loss	0,61	16	60	50	500	718	980	79
HDI 360	360	392	425	1-1/2”	R513A	230/1/50	Timer-controlled or No Loss	0,74	16	60	50	500	718	980	79
HDI 480	480	523	566	1-1/2”	R513A	230/1/50	Timer-controlled or No Loss	0,81	16	60	50	500	718	980	85
HDI 600	600	654	708	2”	R513A	230/1/50	No Loss	1,01	16	60	50	720	750	1360	134
HDI 780	780	850	920	2”	R513A	400/3/50	No Loss	1,67	16	60	50	720	750	1360	164
HDI 950	950	1036	1121	2”	R513A	400/3/50	No Loss	2,03	13	60	50	720	750	1360	168
HDI 1300	1300	1417	1534	3”	R513A	400/3/50	No Loss	2,23	14	60	46	806	1012	1539	234
HDI 1500	1500	1635	1770	3”	R513A	400/3/50	No Loss	2,58	14	60	46	806	1012	1539	234
HD1 1800	1800	1962	2124	3”	R513A	400/3/50	No Loss	3,1	14	60	46	806	1012	1539	234
HDI 2250	2250	2453	2655	3”	R513A	400/3/50	No Loss	3,65	14	60	46	806	1012	1539	290
HDI 2600	2600	2834	3068	3”	R513A	400/3/50	No Loss	4,22	14	60	46	806	1012	1539	290
HDI 3200	3200	3488	3776	DN150 PN16	R513A	400/3/50	No Loss	6,38	14	60	46	880	1819	1796	417
HDI 4200	4200	4578	4956	DN150 PN16	R513A	400/3/50	No Loss	5,96	14	60	46	880	1819	1796	465
HDI 4800	4800	5232	5664	DN150 PN16	R513A	400/3/50	No Loss	6,81	14	60	46	880	1819	1796	465
HDI 5400	5400	5886	6372	DN150 PN16	R513A	400/3/50	No Loss	9,81	13	60	46	1510	1500	1555	780
HDI 6000	6000	6540	7080	DN150 PN16	R513A	400/3/50	No Loss	10,9	13	60	46	1510	1500	1555	780
HDI 8800	8800	9592	10384	DN200 PN16	R513A	400/3/50	No Loss	13,2	13	60	46	2270	1590	1570	1128
HDI 9600	9600	10464	11328	DN200 PN16	R513A	400/3/50	No Loss	13,56	13	60	46	2270	1590	1570	1128
HDI 11500	11500	12535	13570	DN200 PN16	R513A	400/3/50	No Loss	16,24	13	60	46	2270	1590	1570	1205
HDI 17600	17600	19184	20768	2 x DN200 PN16	R513A	400/3/50	No Loss	26,4	13	60	46	4600	1590	1570	2116
HDI 19200	19200	20928	22656	2 x DN200 PN16	R513A	400/3/50	No Loss	27,12	13	60	46	4600	1590	1570	2256
HDI 23000	23000	25070	27140	2 x DN200 PN16	R513A	400/3/50	No Loss	32,48	13	60	46	4600	1590	1570	2410

HDI-W

Model Name	Air Flow	Air Flow	Air Flow	Air	Refrigerant	Power	Condensate	Absorbed Nominal	Max	Max Inlet	Max	Dimensions			Weight
Water Cooled	3°C m3/h	5°C m3/h	7°C m3/h	BSPP		V/ph/Hz		Power in KW	Pressure barg	°C	Ambient °C	(WxDxH) mm	(mm) D	H	kg
HDI600W	600	654	708	2"	R513A	230/1/50	No Loss	0,96	16	60	46	752	750	1273	143
HDI780W	780	850	920	2"	R513A	400/3/50	No Loss	1,55	13	60	46	752	750	1273	168
HDI950W	950	1036	1121	2"	R513A	400/3/50	No Loss	1,89	13	60	46	752	750	1273	168
HDI1300W	1300	1417	1534	3"	R513A	400/3/50	No Loss	2,04	14	60	46	806	1012	1422	265
HDI1500W	1500	1635	1770	3"	R513A	400/3/50	No Loss	2,36	14	60	46	806	1012	1422	265
HDI1800W	1800	1962	2124	3"	R513A	400/3/50	No Loss	2,83	14	60	46	806	1012	1422	265
HDI2250W	2250	2453	2655	3"	R513A	400/3/50	No Loss	3,375	14	60	46	806	1012	1422	375
HDI2600W	2600	2834	3068	3"	R513A	400/3/50	No Loss	3,9	14	60	46	806	1012	1422	375
HDI3200W	3200	3488	3776	DN150 PN16	R513A	400/3/50	No Loss	5,7	14	60	46	880	1819	1796	460
HDI4200W	4200	4578	4956	DN150 PN16	R513A	400/3/50	No Loss	5,38	14	60	46	880	1819	1796	486
HDI4800W	4800	5232	5664	DN150 PN16	R513A	400/3/50	No Loss	6,15	14	60	46	880	1819	1796	486
HDI5400W	5400	5886	6372	DN150 PN16	R513A	400/3/50	No Loss	8,98	13	60	46	1510	1500	1437	740
HDI6000W	6000	6540	7080	DN150 PN16	R513A	400/3/50	No Loss	9,973	13	60	46	1510	1500	1437	740
HDI8800W	8800	9592	10384	DN200 PN16	R513A	400/3/50	No Loss	12,14	13	60	46	2270	1590	1440	1010
HDI9600W	9600	10464	11328	DN200 PN16	R513A	400/3/50	No Loss	12,43	13	60	46	2270	1590	1440	1060
HDI11500W	11500	12535	13570	DN200 PN16	R513A	400/3/50	No Loss	14,9	13	60	46	2270	1590	1440	1117
HDI17600W	17600	19184	20768	2 x DN200 PN16	R513A	400/3/50	No Loss	24,28	13	60	46	4600	1590	1570	2020
HDI19200W	19200	20928	22656	2 x DN200 PN16	R513A	400/3/50	No Loss	24,86	13	60	46	4600	1590	1570	2120
HDI23000W	23000	25070	27140	2 x DN200 PN16	R513A	400/3/50	No Loss	29,8	13	60	46	4600	1590	1570	2234

HDIE

Model Name	Air Flow	Air Flow	Air Flow	Air	Refrigerant	Power	Condensate	Absorbed Nominal	Max	Max Inlet	Max	Dimensions			Weight
Air Cooled	3°C m3/h	5°C m3/h	7°C m3/h	BSPP		V/ph/Hz		Power in KW	Pressure barg	°C	Ambient °C	W	(mm) D	H	kg
HDI54E	54	58,86	63,72	1/2"	R513A	230/1/50	No Loss	0,24	16	60	50	386	500	651	37
HDI72E	72	78,48	84,96	1/2"	R513A	230/1/50	No Loss	0,32	16	60	50	386	500	651	41
HDI108E	108	117,72	127,44	3/4"	R513A	230/1/50	No Loss	0,45	16	60	50	386	500	651	46
HDI144E	144	156,96	169,92	3/4"	R513A	230/1/50	No Loss	0,51	16	60	50	386	500	651	49
HDI180E	180	196,2	212,4	1"	R513A	230/1/50	No Loss	0,54	16	60	50	423	567	771	67
HDI240E	240	261,6	283,2	1"	R513A	230/1/50	No Loss	0,846	16	60	50	423	567	771	69
HDI300E	300	327	354	1-1/2"	R513A	230/1/50	No Loss	0,65	16	60	50	500	718	980	104
HDI360E	360	392,4	424,8	1-1/2"	R513A	230/1/50	No Loss	0,78	16	60	50	500	718	980	107
HDI480E	480	523,2	566,4	1-1/2"	R513A	230/1/50	No Loss	0,84	16	60	50	500	718	980	119
HDI600E	600	654	708	2"	R513A	230/1/50	No Loss	1,05	16	60	50	779	720	1360	186
HDI780E	780	850,2	920,4	2"	R513A	400/3/50	No Loss	1,62	13	60	50	779	720	1360	227
HDI950E	950	1035,5	1121	2"	R513A	400/3/50	No Loss	2,08	13	60	50	779	720	1360	237
HDI1300E	1300	1417	1534	3"	R513A	400/3/50	No Loss	2,32	14	60	46	806	1012	1539	394
HDI1500E	1500	1635	1770	3"	R513A	400/3/50	No Loss	2,68	14	60	46	806	1012	1539	394
HDI1800E	1800	1962	2124	3"	R513A	400/3/50	No Loss	3,22	14	60	46	806	1012	1539	394
HDI2250E	2250	2452,5	2655	3"	R513A	400/3/50	No Loss	3,74	14	60	46	806	1012	1539	399
HDI2600E	2600	2834	3068	3"	R513A	400/3/50	No Loss	4,32	14	60	46	806	1012	1539	399
HDI3200E	3200	3488	3776	DN150 PN16	R513A	400/3/50	No Loss	6,68	14	60	46	880	1819	1796	810
HDI4200E	4200	4578	4956	DN150 PN16	R513A	400/3/50	No Loss	6,8	14	60	46	880	1819	1796	840
HDI4800E	4800	5232	5664	DN150 PN16	R513A	400/3/50	No Loss	7,18	14	60	46	880	1819	1796	840
HDI5400E	5400	5886	6372	DN150 PN16	R513A	400/3/50	No Loss	11,12	13	60	46	1510	1500	1555	1020

HDIE-W

Model Name	Air Flow	Air Flow	Air Flow	Air	Refrigerant	Power	Condensate	Absorbed Nominal	Max	Max Inlet	Max	Dimensions			Weight
Air Cooled	3°C m3/h	5°C m3/h	7°C m3/h	BSPP		V/ph/Hz		Power in KW	Pressure barg	°C	Ambient °C	W	(mm) D	H	kg
HDI1300E-W	1300	1417	1534	3"	R513A	400/3/50	No Loss	2,55	14	60	46	806	1012	1422	394
HDI1500E-W	1500	1635	1770	3"	R513A	400/3/50	No Loss	2,95	14	60	46	806	1012	1422	394
HDI1800E-W	1800	1962	2124	3"	R513A	400/3/50	No Loss	3,54	14	60	46	806	1012	1422	394
HDI2250E-W	2250	2452,5	2655	3"	R513A	400/3/50	No Loss	4,12	14	60	46	806	1012	1422	428
HDI2600E-W	2600	2834	3068	3"	R513A	400/3/50	No Loss	4,75	14	60	46	806	1012	1422	428
HDI3200E-W	3200	3488	3776	DN150 PN16	R513A	400/3/50	No Loss	6,07	14	60	46	880	1819	1671	830
HDI4200E-W	4200	4578	4956	DN150 PN16	R513A	400/3/50	No Loss	6,52	14	60	46	880	1819	1671	860
HDI4800E-W	4800	5232	5664	DN150 PN16	R513A	400/3/50	No Loss	6,52	14	60	46	880	1819	1671	860
HDI5400E-W	5400	5886	6372	DN150	R513A	400/3/50	No Loss	12,24	13	60	45	1510	1500	1438	1020

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